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Food Packaging Innovations Transforming the Industry in 2025

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The overall UK packaging industry handled about 119.7 billion units in 2023, and is forecast to reach 129 billion units by 2028. Growth has been particularly notable in flexible packaging and containers for on-the-go foods, reflecting consumer demand for convenience. However, this expansion comes with challenges. Packaging waste is at an all-time high - the UK generates roughly 12 million tonnes of packaging waste each year .

Recent research from Deloitte’s Sustainable Consumer 2024 report shows that packaging remains the top ethical concern for UK shoppers. A majority of consumers are actively limiting single-use plastics (61%), reducing food waste (68%), and recycling at home (73%). However, affordability remains a barrier, with 61% saying sustainable choices are too expensive - and a growing number are sceptical about their impact.

For food businesses, the message is clear: packaging must be practical, functional and visibly responsible - without pushing up costs or overpromising on environmental claims. Here, the team at iKrafts look at the innovations in food packaging that are shaping the market, and how new products and materials are helping food businesses meet consumer expectations around convenience, quality and sustainability.

Alternatives to single-use plastics

 Plant-based packaging is increasingly popular across takeaways, cafés and food stalls. Bagasse, for example, is a fibrous material made from sugarcane waste that is sturdy and fully compostable, making it ideal for a range of on-the-go dining and takeaway options.

Businesses are using bagasse clamshell boxes as direct replacements for polystyrene foam boxes, since bagasse can safely handle hot and greasy foods without leaking or losing strength.

Other natural materials like palm leaf or pressed wood are being used for compostable plates and cutlery, offering durability with a rustic charm.

Innovative bioplastics provide the functionality of traditional plastic but with a smaller carbon footprint. PLA (polylactic acid), derived from cornstarch, is now common for clear lids, deli containers and cold drink cups. PLA containers look and perform like clear plastic, allowing customers to see salads or desserts, yet they are made from renewable plant material and are commercially compostable. These materials are helping food retailers offer transparent packaging solutions for things like deli salads or sandwiches, without relying on petroleum-based plastics.

Traditional materials are also being reinvented for sustainability. Paper and cardboard remain go-to choices for many food packaging needs - from sandwich wraps to coffee cups - but now with a focus on responsible sourcing and recyclability. Many food boxes and trays are made from recycled cardboard or kraft paper and can be readily recycled again after use. Takeaway meal boxes made of natural kraft board are not only lightweight and grease-resistant, but also fully recyclable. They provide a sustainable way to package everything from noodles to pastries.

Emerging innovations in food processing and packaging

Packaging has traditionally been seen as part of the waste problem, but it is also a key part of the solution when used wisely.

In the food delivery and takeaway market, improved insulated packaging keeps hot foods hot and cold foods cold during transport, reducing spoilage and sogginess. For example, new compostable insulated liners (using plant-based foam or wool) are emerging to replace polystyrene foam coolers for chilled meal kits. By maintaining proper temperature, they prevent meals from spoiling en route. Robust leak-proof designs (such as soup containers with tight-fitting compostable lids) avoid spillage disasters that would render a meal unsellable.

Sectors like food trucks, market stalls and delis benefit from packaging that reduces waste and streamlines operations. Using uniform, stackable packaging (like standard sizes of cartons or tubs) makes it easier to store and serve food quickly during a busy period, reducing the chaos and unintended waste that can come from juggling too many packaging types. Some packaging even helps with portion control - for example, calibrated sauce dispensers or portioned packaging can offer consistent serving sizes, which avoids waste that comes with over-serving.

Food packaging innovation

Across Britain and Europe, leading packaging suppliers like iKrafts are offering new solutions that bring emerging sustainability and technology developments to the mass market. Here are some of the most popular in 2025:

  • Bagasse clamshell boxes : rigid takeaway boxes made from bagasse or other plant fibers are replacing foam clamshells for burgers, fish & chips, and street food. They are fully compostable and biodegradable, yet sturdy enough for hot and greasy food. This means a food truck can serve a hot meal in a compostable tray that won’t sag through - and customers can dispose of it guilt-free, knowing it breaks down naturally.
  • Kraft takeaway boxes: From bakery cake boxes to takeaway cartons , this form of paperboard packaging is being redesigned for durability and renewability. Corrugated cake boxes, for instance, provide strong protection for pastries or celebration cakes and are easily recycled after use. New cardboard takeaway boxes often come with a grease-resistant lining so they can hold curries or pasta without leaking, but still be recycled as they contain no plastic. These solutions are also designed for hectic kitchens where time and space are in short supply - they're conveniently stackable, with no construction required.
  • PLA sandwich packs : sandwiches and cold deli items are increasingly being packaged in clear PLA packs - containers that look and feel like standard plastic but are made from renewable plant materials. These packs offer the same crisp visibility that customers are accustomed to, making it easy to showcase layered fillings and fresh ingredients on the shelf. Certified compostable in industrial facilities, they provide a practical alternative to traditional plastic.

Food packaging in 2025 isn’t being reinvented - it’s improving. The focus is on solutions that fit the demands of daily service - packaging that meets legal requirements, works for customers and cuts down on waste and cost.

Choose iKrafts for your food packaging

At iKrafts, we supply a wide range of packaging designed for real service environments - whether you’re running a Christmas market stall , festival food van , bakery or takeaway . Our chip scoops, trays, wraps and boxes are built to hold heat, resist leaks and keep food looking its best.

With strong stock levels, fast UK delivery and pricing that supports your margins, we give your business access to the practical and modern packaging it needs to meet your customers’ needs.